Small Injection - Speed Calculation

Part Info ▶

Part Difficulty

Grade 1 - Big surfaces without height differences Grade 2 - Surfaces with soft height differences Grade 3 - Surfaces with some steep height differences Grade 4 - Surfaces with many steep height differences Grade 5 - Small surfaces with sharp narrow edges

Part Size

Round Part:

Length: Width: Height:

Part Shape

Full Form Triangular Form Frame Shaped U-Shaped Family Mould - Product Combination

Number of Products in Combination:

Product Surface

Projected Face (%):

Effective Area: 0 cm²

Tool Concept ▶

Tool Type:

Prototype Tool (Aluminium) Prototype Tool (Steel) Low Volume Production Tool Mass Production Tool (Monoblock) Mass Production Tool (Product Insert) Only Part Insert Only Part Insert (Aluminium Prototype Tool)

Product Inserts:

Sides: both-sided only ejector side only nozzle side
one complete product insert over all parts
one product insert per part

Multi-Component:

1K, One Component Stack Mould 2K, Shut-Off Slide Technology 2K, Transfer Technology 2K, Rotary Plate Horizontal 2K, Rotary Plate Vertical 2K, Index Plate

Parts Amount:

One Product (1) Two Products Widthways (2) Two Products Lengthways (2) Four Products Widthways (4) Four Products Lengthways (4) Four Products as Square (4) Eight Products (8) Sixteen Products (16) Twenty Four Products (24) Thirty Two Products (32) Fourty Eight Products (48) User Defined

Second Component Alignment:

Lengthways
Widthways

Derived Parts:

Identical Parts
Mirrored Parts

Parts Distribution:

Distance Between Parts (mm)
Lengthwise:

Distance Between Parts (mm)
Widthwise:

Second Component Representation

Part Requirements ▶

Spotting Surface Outside

Grade of Complexity Grade 1 - Big surfaces without height differences Grade 2 - Surfaces with soft height differences Grade 3 - Surfaces with some steep height differences Grade 4 - Surfaces with many steep height differences Grade 5 - Small surfaces with sharp narrow edges

Shear Edge Spotting Surface (Without Shear Edge) With Shear Edge

Circumference Length (per product) mm

Additional Spotting Surface Inside

Circumference Length mm

Spotting Small Breakouts (<50mm)

➕ Add Breakout

Spotting Surface Heat Treatment

Unhardened
Flame hardening
Laser hardening

Type of Manufacturing

Ejector Side
Rough Milling and CNC Finish
Rough Milling and EDM Finish

Nozzle Side
Rough Milling and CNC Finish
Rough Milling and EDM Finish

Additional Erosion Area

Ejector Side
Erosion Area (%):
Effective Erosion Area: 0 cm²

Nozzle Side
Erosion Area (%):
Effective Erosion Area: 0 cm²

Surface Finish

Functional Part

Visible Part (Nozzle Side)

Visible Part (Nozzle Side + Ejector Side)

Part Tolerance

Enable Special Tolerances

With tight geometric tolerances
With tight dimensional tolerances
With tight dimensional and geometric tolerances

Tool Design ▶

Subplates

Nozzle Side
With Subplate
Height:

Ejector Side
With Subplate
Height:

Guidings – Fine Centrings (?)

Round Guide

External Guiding

Round Centring

Flat Locating

Costs of Manufacturing

Design of Tool Milling
Tool Design with Standard Parts

Ejector System ▶

Ejector Side

With Ejector System

Hydraulic
Machine Operated

With Second Ejector Stroke

Latch Lock
Two-Stage Ejector

Nozzle Side

With Ejector System

Hydraulic
Machine Operated

With Second Ejector Stroke

Latch Lock
Two-Stage Ejector

Demoulding and Insulation ▶

Demoulding Complexity

Regular Demoulding Difficult Demoulding Very Difficult Demoulding

Insulation

Ejector Side Without Insulation With Insulation With Framed Insulation With Full Insulation (Insulation + Framed Insulation)
Nozzle Side Without Insulation With Insulation With Framed Insulation With Full Insulation (Insulation + Framed Insulation)

Hot Runner / Cold Channel ▶

Additional Purchase Parts ▶

Cams ▶

Cam Dimensions

Demoulding Direction

➕ Add Cam

Domes ▶

➕ Add Dome

Ribs ▶

➕ Add Rib

Inserts ▶

➕ Add Insert

Cores ▶

➕ Add Core

Hour Rate ▶

Factor Rate ▶

Extra Charges ▶

Correction Loops ▶

Trial Outs ▶

CAD / CAM Time ▶

Additional Costs ▶

Further Costs ▶